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  Answers - Replication

   
 
6.1
What is the difference between replication and duplication?
Replication is the common term for commercial pressed CD where the CD is manufactured through injection-moulding from a master stamper made from your data. Duplication is the common term for copying a master disk to a CD-Recordable(CD-R) media.


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6.2
What are the differences between CD-R and commercial pressed CD?
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  • CD-R uses silver or gold as a reflective layer, while commercial pressed CDs use aluminium.
  • CD-R media have a layer of optically active dye that reacts with the recording laser to form information pits.
  • Commercial pressed CD are produced from a master stamper. Your source master disk is used to create a glass master, which is in turn used to create stamper molds. Plastic is injected into the molds, and an exact copy of your master disk is 'pressed' just like a cookie cutter, hence, the term "pressed CD".
  • A CD-R disk is generally more expensive than a commercial CD disk.

   
 
6.3
When should I use CD-Rs?
The fact that CD-R can be duplicated as and when required is a major benefit to many users. It will be ideal in the following cases :
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  • Fast turnaround time
  • Frequent changes in the master
  • Only a small quantity is required.

   
    6.4 When should I use commercial pressed CD?
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  • Large quantity is required i.e. 500 and above as cost per disk is less expensive at higher volumes. Note that minimum required quantity for pressed CD is 500.
  • When you are not in a great hurry as turnaround time range from 1 to 2 weeks.
  • Higher quality printing requirement.

   
    6.5 Why does the cost per pressed CD decrease dramatically with larger quantities?
The majority of costs are related to setup, film, master, proof and other related charges. Press setup involve color matching, preparing screens, and several test CDs before production is started. Film is required for each color in your artwork. Generating a metal master for CD pressing is a time consuming and expensive process. Once the preliminary work is completed, every copy after the first one takes a fixed amount of time, effort and cost.


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    6.6 What is the turnaround time of replicating or duplicating CD?
Depends on the following requirements:
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  • How many copies do you need?
  • How quickly do you need them?
  • How much data is on your disk?
  • How intricate is your label design?
  • What kind of packaging do you need?
   
 
Typically, the turnaround time for pressed CD replication is 7 to 12 days. For CD-R duplication, the typical turnaround time is 24 to 48 hours.

   
 
6.7
What is the playback-compatibility of pressed CD and CD-R on CD-ROM and standalone players?
Generally, pressed CD has better compatibility as compared to CD-R.

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6.8
How long do CD-R and pressed CD last?
Whether CD-R or pressed CD last longer is difficult to answer. For CD-R, some manufacturers claim lifespans of 75 years to 200 years once the disk has been written. The shelf life of an unrecorded disk has been estimated at between 5 to 10 years. There is no standard agreed-upon way to test disks for lifetime viability. However, exposing the disk to excessive heat, humidity, or to direct sunlight will greatly reduce the lifetime. In general, CD-Rs are far less tolerant of environmental conditions than pressed CDs, and should be treated with greater care. The easiest way to make a CD-R unusable is to scratch the top surface. By some estimates, pressed CDs may only last for 10 to 25 years, because the aluminium reflective layer tends to corrode after a while.

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